ELECTROSTATIC POWDER COATING PLANT

7-Tank Pre-Treatment Powder Coating Plant (60 to 80 Microns)

Equipped with fully automated vertical & horizontal spray reciprocators, 7-tank chromate/zirconium conversion pre-treatment, and computerized 200°C curing ovens. Supplying 250+ RAL colors, sand textures, and Italian wood grain finishes.

Popular Powder Coating & Wood Finish Shades

Formulated with architectural grade pure polyester resins ensuring superior chip resistance, zero chalking, and vibrant color retention.

Selected Coating Shade

Pure Traffic White (RAL 9016)

Standard: RAL 9016

Clean bright white in high gloss and satin matt for modern residential windows.

Full Length Powder Coated Section SimulationElectrostatic Thickness: 60-80µ
Uniform 360° Wrap-Around Powder Coating
Cross-Hatch Adhesion:Class 5B (ASTM D3359)
Impact Resistance:50 kg.cm
Curing Temp:200°C Baked
AUTOMATED PROCESS FLOW

7-Tank Chemical Pre-Treatment & Conveyorized Curing

01

7-Tank Chemical Pre-Treatment

Sequential dipping through degreasing, acid etching, dual cascade water rinses, chromate/zirconium conversion coating, and DI seal.

02

Moisture Dry-Off Oven (120°C)

100% moisture elimination on clean aluminum sections before entering the automated powder spray booth.

03

Corona Electrostatic Powder Spray

Multi-axis reciprocator robotic spray guns impart a -80kV charge to micro-fine powder particles for 360° wrap around hollows and grooves.

04

Infrared & Hot Air Curing (200°C)

Conveyor moves into the continuous baking zone for 15-20 minutes, crosslinking polymer chains into a tough, monolithic film.

05

Cooling & Online Quality Inspection

Continuous cross-hatch adhesion, impact test, gloss angle measurement, and digital micron thickness validation.

06

Protective Tape Lamination & Packing

Every single full length section is wrapped in UV-safe branded masking tape and corrugated shrink wrap.

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